Woven Jacquard mattress fabric is produced through a weaving process that involves the use of a Jacquard loom. Unlike traditional looms, which weave fabric in a simple over-under pattern, a Jacquard loom allows for more complex and intricate patterns to be woven directly into the fabric. This is achieved by controlling individual warp threads with a series of punched cards or computer programs.
The process begins by selecting the type of yarn or fiber to be used. Common choices include cotton, polyester, and blends of both, which provide the fabric with the desired texture and durability. The selected fibers are then spun into yarn, which is fed into the Jacquard loom. The loom’s advanced mechanisms control the movement of the threads, creating the detailed designs that define woven Jacquard fabrics.
Once the fabric is woven, it is treated with various finishing processes to enhance its appearance and functionality. This may include washing, dyeing, or applying protective coatings to improve stain resistance and durability. Some manufacturers may also add features like water repellency or hypoallergenic treatments to the fabric.